Key Takeaways
- Preventive schedules reduce costly unplanned breakdowns.
- Mobile tickets speed up response and record the fix.
- MTBF and MTTR reports show which machines need attention.
In many plants, maintenance happens only after a machine stops. Each breakdown delays orders and raises costs. CMMS software plans maintenance and keeps a full history for every asset.
Key features
- Asset and machine register with QR codes
- Preventive maintenance by time or running hours
- Breakdown tickets from operators
- Technician mobile app with checklists
- Spare parts stock and reorder
- AMC and vendor tracking
- Downtime cost tracking
- MTBF and MTTR dashboards
From reactive to predictive
| Stage | Approach |
|---|---|
| Reactive | Fix after breakdown |
| Preventive | Scheduled servicing |
| Condition-based | Act on sensor readings |
| Predictive | AI predicts failures |
See IoT monitoring and AI in manufacturing.
Planning a manufacturing software project?
Light Animation has designed and built software and websites for brands like Godrej, Saras Jaipur Dairy and Jaipur Traffic Police. Share your requirement and get a free consultation and estimate.
Explore Manufacturing Software DevelopmentGet a Free QuoteRelated reading: MES · Manufacturing Software Cost
Frequently Asked Questions
What is CMMS?
Computerised Maintenance Management System for planning and recording equipment maintenance.
Can operators raise breakdowns from mobile?
Yes, by scanning a machine QR code and logging the issue.
What are MTBF and MTTR?
Mean Time Between Failures and Mean Time To Repair, key reliability indicators.
Can CMMS use sensor data?
Yes, with IoT integration for condition-based maintenance.
